System introduction

The Quality Inspection System utilizes a camera matrix combined with AI detection to replace manual visual inspections, enabling full inspection of products. This reduces the instability introduced by manual inspections and allows for uniform inspection standards across the board, reducing personnel usage and the probability of defective products leaving the production line.

Defect detection content

Cracks

Wrinkles

Cushion waste

Scratches

Bump

Missing holes

Necking down

Indentation

System characteristics

Cost Reduction

Reduced personnel usage leads to cost savings.

Decreased Defect Outflow Rate

Reduces the probability of defective products outflow by 50%.

Stability

Improves inspection stability by 50%.

Standardization

Uniform inspection standards improve overall vehicle quality.

Hardware

As shown in the diagram on the left, the Quality Inspection System consists of enclosed inspection environments (which do not affect existing production line structures), computational centers, electrical controls, and human-machine interaction display platforms.

1、Enclosed Inspection Environment

By building a closed testing environment above the tail belt line of the stamping line, which does not affect the existing production line structure, different types of stamping parts can be uniformly imaged from all angles when passing through the closed testing environment, ensuring stable and reliable testing results;

2、Computational Center and Electrical Controls

Corresponding to the enclosed inspection environment are the cameras, light sources for image acquisition, and the computational servers for AI defect detection inference.

3、Human-Machine Interaction Display Platform

Provides real-time display of defect detection results for on-site manual review and feedback.

System module

1、Image Capture

Based on retrieved model information, relevant inspection programs are called to capture 360° images of the overall appearance of parts.

2、Inspection Determination

Identify the results of each detection position image, form a list for analyze and comparison.

3、Emergency monitoring and warning

Equipped with self-diagnostic functions to monitor and alert on the status of hardware and network. When the system failed to use, it provides alert notifications and ensures timely switch to manual inspection and control through authorized accounts.

4、Defect Management

Records every detected defect and provides filtering functionality for subsequent tracing. Clicking on detail button allows viewing of specific defect details.

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