Stamping Line Retrofit Case: Aotto Upgrades Gestamp UK in 14 Days
With challenges of overseas existing line updating, Aotto shows the strong abilities of perfect delivery. For Gestamp Llanelli plant L9 updating line, there are many issues such as the equipment are old, and the working efficiency is low. Totally 14 days, Aotto team are successfully delivered a good job with 7 days to replace the robot and update the control system, which makes a showcase project for cold stamping line updating and makes a high praise from the client: “Professional delivery beyond expectations.”
Updated Results
The updated line had great and new changes by using Aotto's high efficient plans.
● Efficiency Improvement
The strokes per minute raised from 7 SPM to 10 SPM.
● Stability Enhancement
The updation significantly reduced line faults and enhanced productivity.
Highlight
1. Robot Replacement
● Rapid Replacing
Seamless replacement of the old and new robot, minimizing line stop time.
● Smart Suction
The robot is equipped with double vacuum cups and intelligent control technology, dynamically adjusts suction force based on workpiece size to ensure handling stability.
2. Control System Upgrade
● System Optimization
Robots integrate with Aotto’s stamping synchronous algorithm package and with an easy teaching system, which makes the line stable, realizes high performance and improves productivity.
● Precision Synchronization
Robot-press algorithm enables dual pickup positions synchronization at the 1st-phase press, eliminating collision risks.
Voices from the customer
The site engineers added: “what surprised us most was that Aotto not only achieved the set goals, but also helped us identify and address many potential problems.” This exceptional service, which exceeded all expectations, enabled Aotto, as a new Chinese supplier, to earn Gestamp’s trust. The factory manager concluded: “This was more than an equipment upgrade; it was a transformation in manufacturing philosophy.”
"Our collaboration with Aotto was excellent," said the project leader. "Their technical knowledge, project preparedness, technical capabilities, and quality control were all outstanding."
Innovation Drives the Future
From the updated Gestamp Llanelli stamping line to the successful delivery of 300+ automotive stamping line projects worldwide, Aotto has built a comprehensive international delivery system. By integrating technology transfer, local adaptation, and continuous optimization, Aotto can quickly respond to global customer requirements with superior stamping automation solutions.
Looking ahead, Aotto will continue enhancing its capabilities in intelligent manufacturing. By leveraging innovative technology and efficient services, Aotto will empower the global automotive industry and support its digital and intelligent transformation.
Are you looking for something else? Please get in touch with Aotto, we are pleased to answer your request.
